Components
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Custom-machined parts designed for your specific application requirements. From valve trim and pump components to sensors and wear parts, our engineered ceramics deliver reliable performance in applications where failure isn't an option.
Product Applications
Horizontal CastingPump & Valve Components
Engineered ceramic components represent a core competency at Zircoa, delivering customized solutions for applications where metals and other materials simply cannot meet performance requirements. Our ceramic bushings and engineered components are primarily developed for specific customer applications requiring precise dimensional tolerances, complex geometries, and performance in the harshest industrial environments.
While some components are developed based on recurring customer needs, most inquiries involve new, custom developments requiring precise machining and exacting tolerance requirements. Our material science expertise enables us to engineer solutions that withstand extreme wear, corrosion, impact, and high-temperature stress where standard materials fail.
Learn more about our engineered ceramic component capabilities below, or contact our specialists to discuss your specific custom component requirements.
The Benefits of Zircoa Engineered Ceramic Components
- Custom geometries engineered for your specific application requirements
- Precision dimensional tolerances for critical fit and performance
- Superior wear resistance in high-impact and abrasive environments
- Exceptional corrosion resistance against acids, alkalis, and organic solvents
- High-temperature performance with maintained strength up to 1500°F (815°C)
- Transformation toughening prevents crack propagation under stress
- Chemical inertness for contamination-free processing
Primary Industries
- Oil and gas equipment requiring corrosion-resistant components
- Chemical processing plants with aggressive media exposure
- Manufacturing equipment subjected to extreme wear conditions
- Fluid handling systems requiring precision flow control
- Industrial machinery operating in harsh environments
Key Applications
- Ceramic bushings for wear-resistant bearing applications
- Valve trim and pump components for corrosive media
- Wear parts for manufacturing and processing equipment
- Sensors and instrumentation components for extreme conditions
- Custom machine parts requiring precision tolerances
Component Design and Material Selection
Custom Engineering Process
Our engineering team collaborates closely with customers to develop components that solve specific challenges:
- Application assessment and material selection optimization
- CAD design and finite element analysis for performance validation
- Precision machining capabilities for tight dimensional tolerances
- Quality assurance and testing protocols for critical applications
Typical Properties
| Composition | 5027 | 2016 | 1876 | 1030 | 1028 |
|---|---|---|---|---|---|
| Stabilizer | MgO | MgO | MgO | MgO | MgO |
| Typical Chemistry | |||||
| SiO2 (wt.%) | 0.2 | 0.7 | 0.3 | 0.1 | 0.1 |
| CaO (wt.%) | 0.3 | 0.3 | 0.4 | 0.2 | 0.2 |
| MgO (wt.%) | 3.3 | 3.0 | 3.0 | 3.0 | 3.0 |
| Fe2O3 (wt.%) | 0.2 | 0.2 | 0.2 | 0.1 | 0.1 |
| Al2O3 (wt.%) | 0.2 | 0.1 | 0.1 | 0.1 | 0.1 |
| TiO2 (wt.%) | 0.1 | 0.2 | 0.1 | 0.1 | 0.1 |
| Typical Physical Properties | |||||
| Density (g/cm3) | 5.4 | 5.3 | 5.4 | 5.6 | 5.4 |
| Porosity (%) | 0.0 | 0.7 | 0.0 | 0.0 | 0.0 |
| Cold MOR (Mpa) | 340 | 210 | 450 | 550 | 480 |
| Monoclinic (%) | 55 | 30 | 20 | 5 | 5 |
For Ceramic Bushings and More, Trust Zircoa
From initial concept through production, our team provides complete support for custom ceramic component development. Our material science expertise and precision manufacturing capabilities enable solutions that overcome the constraints of conventional materials in your most challenging applications.
Zycron L and H Related Case Studies
There are currently no case studies available for this product.
Contact a specialist
USA & Worldwide
Ben Andreski
+1-440-346-1041
Europe, the Middle East, Africa & India
Tobias Schmidt
+49-170-3212233
